YAMAHA YSM20R SMD Assembly Line GD450+ Smt Stencil Printer
YAMAHA YSM20R SMT Assembly line
YSM series entry-level placement machine that combines high speed and versatility, and achieves the world's highest level of placement capability among the same level models*
A basic placement machine featuring three "1"s to achieve the ultimate
Flexible support for various production sites
Various functions to ensure stable production
※: Compared with the placement capability (CPH) of the same level placement machine with single beam/single placement head under the best conditions. (The company's survey results in January 2017)
Yamaha small block placement machine YSM10 parameters:
1. Target substrate size: L510 x W460 mm~L50 x W50 mm. Use optional accessories, can correspond to L610mm substrate
2. Mounting capacity: HM mounting head (10 nozzles) specifications HM5 mounting head (5 nozzles) specifications. 46,000CPH (under the good conditions of the company) 31,000CPH (under the good conditions of the company)
3. Mountable components: 03015~W55 x L100mm (*pass W45mm for segmentation identification), height below 15mm. ※ If the component height* exceeds 6.5mm, or the component size* exceeds 12mm x 12mm, a multi-vision camera is required (optional configuration)
4. The placement accuracy of our company is good (when using standard components for evaluation): ±0.035mm (±0.025mm) Cpk≧1.0 (3σ)
5. The number of feeders that can be installed: fixed feeder rack: 96 more (converted by 8mm tape) trays: 15 types
6. Power specification: three-phase AC 200/208/220/240/380/400/416V±10%50/60Hz
7. Air supply source: above 0.45MPa, clean and dry
8. Dimensions: L1,254 x W1,440 x H1,445mm
9. Main body weight: about 1,270kg
YAMAHA placement machine YSM10 features:
1. It is the entry-level model of surface mounter with 46,000CPH performance to achieve the world ** in the same level of 1 beam and 1 placement head;
2. Compared with the previous models, the speed has increased by more than 25%, achieving the world's best placement capability in the same level. It is equipped with an HM placement head. It uses a new scanning camera that improves the ability to respond to components;
3. Flexible support for the production site;
4. Realize the function of stable production;
5. Multi-module high-flexibility production.
High speed SMT Stencil Printers:
GD450+
detail intruduction:
1. Precision of solder paste printer
GTS dedicated numerical calculation model, repeat positioning accuracy ±12.5 microns (±0.0005") @6 σ, Cp ≥ 2.0
2. Special adjustment platform for HTGD solder paste printer
GTS special high-rigidity UVW module drive mechanism and inverted triangle Z-axis lifting mechanism effectively improve the stability of platform adjustment, realize ultra-fine transmission under micro-motion adjustment, and make the machine meet the requirements of higher precision printing. The structure is simple and reliable, and the adjustment is convenient. It can quickly realize the automatic adjustment of the lifting height of the PIN needles of the PCB boards of different thicknesses.
3. Programmable floating self-adjusting stepping motor drives the printing head of the solder paste printer
Independent direct-connected stepping motor control, built-in ** pressure control system, can accurately determine the original pressure value of the squeegee, without taking into account the type, length, weight or thickness of the squeegee blade. Programmable to achieve flexible printing process; It is designed for the different pressure requirements of the front and rear squeegee and the stability of the lifting to prevent the leakage of solder paste and the blade has a certain flexible clamping design. The pressure of the squeegee, the lifting speed, the printing speed, and the printing range are all software adjustable, and it is for the customer Provides a variety of demolding methods to adapt to different PCB boards with different tin requirements, providing customers with a good printing control platform.
4. PCB positioning system of HTGD printing machine
Flat belt drive, effectively improve the capacity and speed of the guide rail; stepper motor drive, programmable to realize different transportation speeds and actions; new concept guide rail, seamless transmission to ensure the reliability of PCB transportation; adaptive PCB board thickness, more manufacturing process Convenient; the software can adjust the pressure and elastic side pressure, and can be equipped with an overall suction cavity vacuum at the bottom and a multi-point partial vacuum at the bottom.
5. Cleaning system
Automatic cleaning structure; high-power fan and Venturi vacuum generator to vacuum; three cleaning methods of dry, wet, and vacuum, and can be freely combined. Users can set cleaning cycle, time and speed parameters according to actual needs; length The wiping paper is universal, easy to disassemble and save resources; soft and wear-resistant rubber wiping plate, clean thoroughly and easy to disassemble.
6. Highly adaptable steel mesh frame clamping system
Realize the printing of screen frames of various sizes (370mm x 470mm~737 mm x 737 mm), and can realize the rapid change of models in the production process; automatic positioning in the Y direction.
7. Electric control system
The use of self-developed modular integrated circuits is safe and easy to maintain; the industry's most advanced industrial control system can be used to modify the parameters of the machine during movement.
8. Image and optical system of solder paste printer
The new optical path system--uniform ring light and high-brightness coaxial light, coupled with the function of infinitely adjusting the brightness, makes all types of Mark points can be well identified (including uneven Mark points), suitable for tinning , Copper-plated, gold-plated, tinned, FPC and other types of PCBs with different colors. The four-way light source is adjustable, the telecentric lens, the steel mesh and the PCB board are illuminated at the same time.
9. Simple and easy-to-use graphical Chinese/English operation interface for solder paste printer
Use windows XP operating system and independently developed graphical man-machine interface: especially for the navigation effect of program files, which is convenient for all operators to quickly familiarize themselves with the operation; menu-style Chinese/English switching, operation log, fault record/fault self-diagnosis/fault Analysis prompt/light alarm and other functions make the operation simple and convenient.
10. 2D solder paste printing quality inspection and SPC analysis
The 2D function can quickly detect poor printing problems such as offset, little tin, missing printing, and even tin, and the detection points can be increased arbitrarily; SPC software can analyze the machine CPK index through the sample collected by the machine to ensure the printing quality
PCB parameters of automatic vision printing machine | |
*Large board size (X x Y) | 450mm x 320mm |
*Small board size (X x Y) | 50mm x 50mm |
PCB thickness | 0.4mm~6mm |
Warpage | Max. PCB diagonal 1% |
*Large board weight | 6Kg |
Board edge clearance | Shaped to 3 mm |
*Large bottom clearance | 16mm |
Transmission speed | 1500mm/sec (Max) |
Transmission height from the ground | 900±40mm |
Conveyor track direction | Left-right, right-left, left-left, right-right |
transfer method | One-section transport rail (option: three-section rail) |
PCB clamping method | The top parallel four-side row pressing board mechanism is flattened, the software can adjust the elastic side pressure, the bottom multi-point partial vacuum or the whole suction cavity vacuum, the edge locking substrate is tightened (option) |
Board support method | Magnetic thimble, contour block, special workpiece fixture, Grid-Lok (option) |
Printing parameters of automatic vision printer | |
Print head | Two independent direct-connected motor drives, pneumatic-electric drive head (option), closed-loop printing head (option) |
Template frame size | 420mm x 500mm~737 mm x 737 mm |
*Large printing area (X x Y) | 450mm x 320mm |
Scraper type | Steel squeegee/rubber squeegee (angle 45°/55°/60° according to printing process matching selection) |
Scraper length | 220mm~500mm |
Scraper height | 65±1mm |
Blade thickness | 0.25mm Diamond-like carbon coating |
Printing mode | Single or double squeegee printing |
Demoulding length | 0.02 mm to 12 mm |
Printing speed | 6 mm/sec to 200 mm/sec |
Printing pressure | 0.5kg to 10Kg |
Printing itinerary | ±200 mm (from the center) |
Image parameters of automatic vision printer | |
Image Field of View (FOV) | 6.4mm x 4.8mm |
Platform adjustment range | X, Y: ±7.0mm, θ: ±2.0°. |
Reference point type | Standard shape datum point (see SMEMA standard), land/opening |
Camera system | Separate camera, up/down separate imaging vision system, geometric matching positioning |
Performance parameters of automatic vision printing machine | |
Image calibration repeat accuracy | ±12.5 microns (±0.0005") @6 σ, Cp is greater than or equal to 2.0 |
Printing repeatability | ±25 microns (±0.001") @6 σ, Cp is greater than or equal to 2.0 |
circulation time | Less than 7.5s |
Change time | Less than 5mins |
Hetian Goode Printing Machine Equipment | |
Power requirement | AC220V±10%, 50/60HZ, 15A |
Compressed air requirements | 4~6Kg/cm2, 10.0 diameter tube |
operating system | Windows XP |
physical dimension | 1150mm x 1440mm x 1480mm |
Machine weight | 1000Kg |
Temperature and humidity control module (option) | |
Ambient temperature | 23±3℃ |
Relative humidity | 45~70%RH4 |
High Quality China Brand CNSMT Reflow oven- TSM800
Model | TSM-0802/DS-800 | TSM-1003/DS-1000 | TSM-1204/DS-1200 | TSM-0802D/DS-800D | TSM-1003D/DS-1000D | TSM-1204D/DS-1200D |
TSM-0802-N | TSM-1003-N | TSM-1204-N | TSM-0802D-N | TSM-1003D-N | TSM-1204D-N | |
TSM-0802-X | TSM-1003-X | TSM-1204-X | TSM-0802D-X | TSM-1003D-X | TSM-1204D-X | |
TSM-0802-NX | TSM-1003-NX | TSM-1204-NX | TSM-0802D-NX | TSM-1003D-NX | TSM-1204D-NX | |
Machine specification | ||||||
Size:L*W*H | 5250*1420*1520 | 6570*1420*1520 | 7735*1420*1520 | 5250*1635*1520 | 6570*15201635* | 7735*1635*1520 |
Weight(KG) | 2650/2950 | 2850/3150 | 3050/3350 | 2950/3250 | 3150/3450 | 3350/3650 |
Temperature zone | Top 8.Bottom 8/ length3070 | Top 10.Bottom 10/ length3890 | Top 12.Bottom 12/ length 4650 | Top 8.Bottom 8/ length 3070 | Top 10. Bottom 10/ length 3890 | Top 12.Bottom 12/ length4650 |
Number of cold zones | Tbp2. Bottom 0/ | Top3.BottomO/ | Top4.BottomO/ | Top2.BottomO/ | Top3. Bottom./ | Top4.BottomO/ Top4.Bottom4 |
TOP2. Bottom 2 | Top3. Bottoms | Top4.Bottom4 | Top2. Bottom 2 | 1bp3. Bottoms | ||
Heating zone rectifying plate structure | Thick aluminum plate | |||||
Cooling method | Greenhouse air cooling / cold watercooling | |||||
Control system | ||||||
Power requirement | 30 380V 50Hz | |||||
Total power | 64KW/67KW | 80KW/83KW | 93KW/97KW | 64KW / 67KW | 80KW/83KW | 93KW/97KW |
Startup, normal operating power | 30KW 9KW | 36KW 10KW | 40KW 11KW | 30KW 11KW | 36KW 12.5KW | 40KW 14KW |
32KW 10KW | 38KW 11KW | 42KW 12KW | 32KW 12KW | 35KW 13.5KW | 42KW 15KW | |
Heating time | About 25Min | |||||
Temperature accuracy | ±1°C | |||||
Temperature control method | PID closed-loop control + SSR drive | |||||
PCBLateral temperature difference | ±1.5 °C | |||||
Process parameter storage | Automatically save various operations and alarm records + manual operation to save various process parameter settings | |||||
Abnormal alarm | Standard temperature deviation, speed deviation and air conditioning fault, sound and light alarm of mains power failure | |||||
Off board alarm | Standard off-board alarm function | |||||
Transportation system | ||||||
Rail structure | Overall two-stage | |||||
Chain structure | 35B single buckle with rib and pin nickel-plated manganese steel chain | |||||
Maximum plate width | 400mm (Optional 610mm) | 2-280mm ( Optional 2-300mm) | ||||
Rail width adjustment range | 50-400mm ( Optional 50-610mm) | 50-280mm (Optional 50-300mm) | ||||
Transportation direction | Lto R Optional R to L) | |||||
Rail fixed form | Front fixed, optional rear fixed | No. 1 rail and No. 4 rail are fixed, optional other two rails can be fixed. | ||||
Transportation speed | 400 〜2000mm/min | |||||
Transport plate height | 900±15mm | |||||
Automatic lubrication system | Standard lubricant automatic filling and manual filling function | |||||
Nitrogen system | ||||||
Nitrogen consumption | 20-25m3/ hr@300-1000ppm | 25-30m3/h r@300-10OOppm |
Company Information
CNSMT is the leading manufacturer and supplieir for SMT machines and Solution with over 10 years' experience in China. And we can also do OEM&ODM for SMT traders, we have vast of sources in SMT field,even you need used or new SMT equipments or other parts, we can help you get the best quality and competitive cost machines.
What we can do for you:
※ We have our own factory make SMT equipments and devices
※ We have a professional technich engineer team for produce machines
※ We can customize variety of SMT machines for you according your requirements
※ We buy and sell used and new SMT equipments all over the world
※ We provide you SMT full line machines and export to worldwide
※ Becoming the most reliable Chinese partner for you.
FAQ:
1. Are you factory?
Yes, we are factory supplier focus on humidity control for 14 years.
2. Can you email the catalog?
Yes, we can send you by email with whole catalog.
3. How to order online?
Confirm product (quantity, price, payment, shipping etc)---waiting for email ---confirm order---make initial payment---production finish---make balance payment---shipping
* click to learn about trade assurance
4. What about the payment way?
30% deposit, balance paid before delivery -- amount > USD5,000
100% deposit -- amount < USD5,000
5. What's the shipping way and timing?
We suggest to ship by sea to get cheapest rate, voyage date to America around 30~40 days, to Europe 25~30 days, to Asia and Austrilia 7~15 days. Click here to get exact timing.
6. What's the warranty item?
Warranty time normally is 12 months, if you want to extend the warranty time to 24 months, the value will be 10% more of your order.
7. Can I visit your factory?
Yes sure, welcome to visit our factory to get more profit.
8. How to contact with your factory?
Send inquiry in below form or send mail or call to select your way. Click here
9. Can you customize the product?
Yes, we can customize any products according to customer's requirements.
10. Which payment terms are you doing?
PayPal, West Union, T/T, (100% payment in advance.)
11. Which shipment is available?
By sea, by air ,by express or as your requirement.
12. Which country you have been exported?
We have been exported to many countries, all most all around the world, like Malaysia, Vietnam, Thailand, United States, France, Spain, Mexico, Dubai, Japan, Korea, Germany, Porland Etc.